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Sinusoidal
incremental encoders are different from the normal ones being the
available outgoing signals not square waves ones (digital), but of
sinusoidal type (analogue).
These transducers are particularly suitable for motors with feedback
sensor function. They ensure an improvement of dynamic performances
compared to normal systems. In
order to ensure high engine steering performances from the converter, the
encoder feedback has to supply a great number of pulses, mostly in case of
low engine feedback speed.
The use of traditional incremental encoders with high pulses is a problem
because of the difficulty in transmitting and treating the digital signal
when the motor whirls at high speed, for example 6000 rpm, in this case
the band width required by the engine to treat the encoder signals at
18000 rpm, would largely exceed the MHz threshold.
The use of sinusoidal analogue signals allows a considerable limitation of
the above mentioned problem by successfully simulating a high pulses
encoder. This
is possible by interpolating the analogue signals of two sinusoids
desynchronised each other of 90 electrical degrees (sine and cosine) to
calculate the rotation angle.
You can easily achieve high multiplications of the basic sinusoids
obtaining for example more than 100000 pulses/round from a 1024 sinusoid
/round encoder. A
little more than 100 kHz is the sufficient band width necessary to the
signal reception, for example 6000 rounds.
The signals outgoing from the encoder, consist of two sinusoids
desynchronised of 90 electrical degrees, usually called sine and cosine,
and of a zero signal balanced between the two sinusoidal signals.
The shape of the zero signal, being analogue too, is similar to a sinusoid
semi period and it can be easily squared in order to produce a referring
pulse with a opening angle being variable according to the “trigger”
level previously set.
In sinusoidal encoders, it is possible to integrate two sinusoidal signals
with a period equal to 360 mechanical degrees = 1 sinusoid per round
having the function of commutating signals in case of employment on
brushless engines.
The outputs with 1 sinusoid/round are useful as it is possible to obtain
from them the absolute angular position of the encoder using it as a resolver.
All outputs of ELCIS sinusoidal encoders are provided with
complementary sinusoids so that the User can easily treat signals and for
a better protection against disturbs in the signal transmission.
The precision of these sinusoidal encoders is given by the quality of the
sinusoids which must have the lowest quantity of harmonics (low distortion)
and a good linearity on the entire rotation.
A further important factor is the extension stability and the absence of
offsets of the sinusoids at any change of the speed (rpm) and at any
change of temperature and input tension.
ELCIS sinusoidal encoders, thanks to sophisticated technologies,
grant a distortion of sinusoids ≤1,5% and a width variation within 3
dB until an outgoing frequency equal to 160 kHz with void cc offset in the
entire temperature interval from 0÷70°
C.
We remind that:
Encoder frequency [Hz] = (rpm shaft engine/60) * nr. sinusoids round
The
following picture shows the waves shapes of an ELCIS sinusoidal
encoder provided of sinusoids on the round. |